COKEDRUM FATIGUE LIFE EVALUATION

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Project Schema



INPUT PROCESSED DATA


Coke drums, are thin-walled pressure vessels that experience severe thermal cycling in normal operation, which consists of heating, filling and rapidly cooling the drum in a short period of time. After some years of operation cracks occur in the coke drum, especially at high stress concentration areas such as the skirt to bottom head attachment, as a result of thermo-mechanical loads experienced during each operating cycle. The attachment is subjected to large variations on the strain field during the entire cycle. In case of unplanned shutting down of coke drum operation in refinery incurs major loss of upto 30-40% of capital, which is never accepted. From the actual data based investigation of coke drum fatigue life,the appropriate & in-line prediction of crack initiation shall be estimated. Study also helps in investigating the performances of each stages of coke drum process, which indirectly leads to inspection of efficiency of ancillary equipments(heat exchanger, columns, pumps etc..) connected to coke drum.

PROJECT ON ONE SLIDE

cdProb

CRITICAL SWITCH TEMPERATURE

cdsol

PROJECT KEY TAKEAWAY

cdResults

By predicting the appropriate fatigue life, the inspection schedules shall be well planned well ahead of failure and appropriate cautionary steps shall be taken to avert unexpected shutdowns and major losses.

Project Video

Full Project

Real Time Thermocouple Data Driven Fatigue Life Evaluation of Coke Drum Vessel in Refinery

Project Content

Sample Python File

Sample CSV Data

Site Temperature Data

Project Squad

Sam Ayush Venkat Sir